Even an experienced technologist cannot carry out extremely narrow Target settings of e.g. 3/1000" with the “cold” card at standstill, because centrifugal forces and expansions due to the temperate increase have a considerable influence on this setting. In addition, a carding gap set once without T-GO results in a "blind flight" in terms of quality in the downstream production process. With the automatic, constant setting of the ideal carding gap by T-GO, yarn manufacturers can realise unprecedented quality and productivity potentials.
Truetzschler cleaners with WASTECONTROL have ensured the best raw material utilisation and minimum waste for years. From now on, WASTECONTROL is also part of the intelligent carding with the TC 19i.
The optical sensor of WASTECONTROL permanently monitors the waste quality at the most important cleaning point, the licker-in. If too many good fibers are registered in the waste, the system optimizes the mote knife adjusting system via the servo motor.
The influence of WASTECONTROL on the cost-effectiveness of carding is tremendous.
Whereas on other cards the waste separation is not measurable and cannot be influenced during production, the TC 19i always works at optimum efficiency thanks to the permanently measured data.
Nep reduction is the most important quality criterion during carding. For this reason, the nep level in the card sliver should be permanently monitored. Deviations from quality are detected immediately, not hours or days later during laboratory tests.NEPCONTROL monitors each single metre of card web during production and provides con-crete insights into quality.
The NEPCONTROL data is transmitted to the higher-level production and quality information system My Mill. The intelligent evaluation and display of the results immediately indicates:
The quality manager can respond without delay, even while on the road.
The monitor forms the interface be-tween the operator and the machine. For the first time, it is designed in multi-touch technology. Operation is just as intuitive as using a Smart-phone or tablet.
The control recognises the person and the authorisation by the chip. In this way, the operator only receives the information required for the fulfil-ment of his role
The operator can read the operating status of the machines or quality parameters at a glance from the T-LED remote display over large distances.